Scorpion EXO-AT960 Review: Two Helmets In One?

The Scorpion EXO-AT960 represents a versatile solution in the adventure touring helmet market. It combines modular functionality with dual-sport capabilities at a price point that makes premium features accessible.

This helmet addresses a common rider dilemma: the need for multiple helmet types without the budget or storage space to accommodate them. With its convertible design, the AT960 transforms from a street-oriented modular to an adventure-ready lid with minimal effort.

But in a market full of specialized options, can one helmet really do it all without significant compromises? Let’s take a deeper look into real-world performance to find out if this could be your do-everything helmet solution.

Scorpion EXO-AT960

Scorpion EXO-AT960 Review

Key Takeaways

  • ECE 22.06 & DOT Certification
  • KwikFit cheek pads accommodate eyeglasses
  • Dual chin vents provide good airflow

Our Scorpion EXO-AT960 Final Verdict

After testing the Scorpion EXO-AT960 for several months, I’m impressed by its versatility and value.

The modular design allows quick conversion between street and adventure configurations, which I find incredibly useful. At around $280, it offers features typically found on helmets twice the price.

I really like the dual certification (DOT and ECE 22.06), which gives me confidence in its safety.

The KwikFit cheek pads are a significant improvement, now accommodating glasses comfortably. Ventilation is adequate, though not class-leading, and I appreciate the fog-resistant shield for varied weather conditions.

In my experience, the helmet performs well both on-road and off. The flip-up chin bar is convenient for quick stops, and the overall comfort is good for all-day rides.

The EXO-COM port is a nice touch, though I found mounting other comm systems requires some creativity. However, there are potential drawbacks to consider.

At 4.09 lbs for a medium, it’s on the heavier side. I’ve noticed some peak visor vibration at highway speeds, particularly in strong crosswinds. The screw-type fasteners, while simple, require regular checks to prevent loosening.

Our data shows that prices can fluctuate, so be sure to check Revzilla.com for the latest offers on the Scorpion EXO-AT960 before buying elsewhere.

Remember, Revzilla won’t be beaten on price with their price match guarantee.

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Comparison to Similar Models

FeatureNexx X.WED3Shoei Hornet X2Klim Krios ProBell MX-9 Adventure MIPS
Shell ConstructionX-Matrix2 composite with multiple fiber layersMulti-Ply Matrix AIM+ compositeCarbon fiber with Koroyd protectionPolycarbonate with MIPS technology
Weight3.5 lbs4.0 lbs3.25 lbs3.74 lbs
Safety CertificationsECE 22.06DOT and Snell M2020ECE 22.06 and DOTDOT and ECE 22.05
Ventilation11 adjustable vents with winter insertCNS-2 system with multiple ventsThree intake, four exhaust ports with KlimatekVelocity-Flow ventilation with 7 vents
Special FeaturesFast Release System, integrated bluetooth compatibilityEmergency Quick Release System, Pinlock includedTransitions photochromic shield, Fidlock magnetic closureMIPS rotational protection, wide eye port
Interior ComfortX-MART DRY fabric, multiple pad thickness options3D Max-Dry II moisture-wickingKlimatek antimicrobial moisture-wickingAntimicrobial microsuede, removable liner

Key Performance Differences:

The Klim Krios Pro stands out as the lightest option at 3. 25 lbs with premium carbon fiber construction, while the Shoei Hornet X2 offers the most robust safety certification with both DOT and Snell approval.

The Klim Krios Pro also features a Transitions adaptive visor, which automatically adjusts to changing light conditions for enhanced visibility. Riders looking for a detailed Klim Krios Pro review often highlight its superior ventilation and comfort, making it a top choice for long-distance adventure riding. In contrast, the Shoei Hornet X2 is praised for its aerodynamic stability and noise reduction, catering to those who prioritize quiet, stable performance at high speeds.

The Nexx X.WED3 features the most comprehensive ventilation system with 11 adjustable vents, and the Bell MX-9 provides excellent value with MIPS technology at a lower price point.

Ventilation Systems:

  • Nexx: Most adaptable with winter configuration
  • Shoei: Precise control through CNS-2
  • Klim: Excellent hot-weather performance
  • Bell: Always-open design for maximum airflow

Safety Technologies:

Each helmet approaches protection differently:

  • Nexx: Latest ECE 22.06 certification
  • Shoei: Dual DOT and Snell certification
  • Klim: Koroyd impact absorption
  • Bell: MIPS rotational protection

Shell Construction Delivers Advanced Protection

The Scorpion EXO-AT960's Advanced LG® Polycarbonate shell is made to balance weight and protection in a 4.09 lb package. The shell uses three distinct sizes to optimize fit and reduce bulk across the XS-3XL range.

The Scorpion EXO-AT960’s Advanced LG® Polycarbonate shell is made to balance weight and protection in a 4.09 lb package. The shell uses three distinct sizes to optimize fit and reduce bulk across the XS-3XL range.

Aerodynamic Profile Enhances Stability

CAD engineering integrates a streamlined shape that cuts through the air with minimal turbulence. The refined profile reduces lift at highway speeds while maintaining stability in crosswinds. During coastal riding, I noticed this superior improvement over the AT950, where the helmet stayed planted even in strong gusts

Real-World Durability

After months of testing, the shell shows good resistance to regular wear. The polycarbonate construction handles minor impacts and scratches without compromising integrity.

Sizing Matches Intermediate Oval Heads

The Scorpion EXO-AT960 fits intermediate oval head shapes – longer front-to-back and slightly narrower side-to-side. I found the fit tighter than the AT950, especially in the cheek area.

Size Chart

Here’s the comprehensive sizing chart for the Scorpion EXO-AT960 helmet:

SizeHead Circumference (inches)Head Circumference (cm)Hat Size
XS20⅞ – 21¼53-546⅝ – 6¾
S21⅝ – 2255-566⅞ – 7
M22⅖ – 22¾57-587⅛ – 7¼
L23⅛ – 23⅝59-607⅜ – 7½
XL24 – 24⅜61-627⅝ – 7¾
2XL24¾ – 25³/₁₆63-647⅞ – 8
3XL25⁹/₁₆ – 2665-668⅛ – 8¼

The helmet is made using three distinct shell sizes across this range:

  • Shell 1: XS-S
  • Shell 2: M-L
  • Shell 3: XL-3XL

If you’re between sizes, it’s recommended to choose the larger size as the interior padding will compress with use.

This multiple-shell approach helps maintain proper proportions and prevents the “bobblehead” look of smaller sizes in larger shells.

Real-World Fit Notes

The helmet runs true to size but feels snug at first. My medium measured 57-58cm and felt tight initially but perfect after a break-in. If you’re between sizes, go with the larger size – the pads will compress to fit.

The chin bar clearance works well for most face shapes. I can fit a thin balaclava, or my eyeglasses, underneath in cold weather without pressure points. The eyeport fits most goggles, though some wider frames may feel tight.

Remember—a new helmet should feel snug enough that you can’t easily chew gum. It’ll likely be too loose after the break-in if it’s comfortable right out of the box.

Color Options Deliver High Visibility

The Scorpion EXO-AT960 comes in four distinct Topographic colorways. I tested the black and yellow version, which stands out like a wasp’s abdomen on the road – perfect for staying visible in traffic.

Graphic Design Enhances Safety

The Topographic series features, specifically, a world map background pattern with reflective stripes and logos on the neck roll. The yellow accents pop against the black base, creating an eye-catching contrast that helps catch other drivers’ attention.

Solid Colors Match Any Style

Solid color options provide a clean, professional appearance for riders who prefer understated looks. The matching peak visor and side plates create a unified look whether the helmet is used in adventure or street mode.

Color-Specific Features

Each color variant includes:

  • Coordinated peak visor and side plates
  • Reflective elements in strategic locations
  • UV-resistant clear coat that maintains color brightness

The paint quality holds up well against scratches and weathering. My test unit showed no signs of fading or chipping after 4,000 miles of varied conditions. The only cosmetic issue I found was a misspelled logo on some units – a small quality control oversight.

Interior Comfort System Delivers All-Weather Performance

The Scorpion EXO-AT960's KwikWick® C liner integrates moisture and temperature management with remarkable efficiency. I've found this liner stays dry during summer rides and retains warmth in cooler conditions.

The Scorpion EXO-AT960’s KwikWick® C liner integrates moisture and temperature management with remarkable efficiency. I’ve found this liner stays dry during summer rides and retains warmth in cooler conditions.

The anti-microbial fabric fights odor buildup, while the removable design makes cleaning simple – just hand wash with mild soap and air dry.

The dual-density EPS liner works with the polycarbonate shell to absorb and disperse impact forces. Strategic channeling through the EPS enhances ventilation while maintaining protective qualities.

KwikFit Mechanism Accommodate Eyeglasses

The 3D-sculpted KwikFit® cheek pads feature special channels for your glasses stems. The pads start snug but break in after about 20 hours of riding to match your face shape. My glasses fit without pressure points, even on long rides.

Neck Roll Blocks Wind and Weather

A neoprene neck gaiter effectively seals against wind and cold. While this works great in winter, it can get warm during summer riding. The neck roll’s snug fit prevents helmet lift at highway speeds, though it was restrictive until broken in.

Communication System Integration

The EPS liner includes pre-cut speaker pockets for the EXO-COM kit. However, these cutouts run shallow for some aftermarket comm units. I had to modify the foam slightly to fit my Cardo speakers without pressure points.

Fit Considerations

The interior runs true to size but feels tight initially. The cheek pads should squeeze enough that you can’t easily chew gum – this ensures proper protection. After a break-in, the fit becomes noticeably more comfortable while maintaining security.

Weight Reflects Modular Construction

The Scorpion EXO-AT960 weighs 4.09 lbs in size medium. I’ve found this weight noticeable but manageable during long rides. The heft comes from the modular design’s extra mechanisms and the polycarbonate shell construction.

Real-World Performance

During my daily 4-hour rides, the weight distribution feels balanced. The helmet stays stable at highway speeds with minimal neck fatigue.

Weight Comparison Context

Model/VersionWeight (Size Medium)
Standard AT9604.09 lbs (1858g)
AT960 with Dual Pane Shield4.12 lbs
AT960 Topographic4.16 lbs (1.88kg)

The slight weight variations (0.07 lbs maximum difference) between models are likely due to different measuring methods or manufacturing tolerances. For context, this weight difference of 2.56 oz (72g) between models is equivalent to about two AA batteries.

Shell Size Weight Impact

Three shell sizes across the XS-3XL range help optimize weight for each size. The smallest shell for XS-S heads prevents the bobblehead effect of using oversized shells. This multi-shell approach balances protection and proportions, though it can’t overcome the inherent weight of a modular design.

The extra ounces offer versatility – a helmet that transforms from street to adventure mode in minutes. For many riders, this flexibility justifies carrying a few more ounces.

Safety Standards Certification Meet Global Requirements

The Scorpion EXO-AT960 meets both DOT and ECE 22.06 standards, making it legal for use in North America and Europe. The ECE 22.06 certification required a complete redesign from the AT950, as discovered from testing previous models, showing Scorpion's commitment to updated safety standards. Additionally, the AT960 meets DOT requirements.

The Scorpion EXO-AT960 meets both DOT and ECE 22.06 standards, making it legal for use in North America and Europe. The ECE 22.06 certification required a complete redesign from the AT950, as discovered from testing previous models, showing Scorpion’s commitment to updated safety standards. Additionally, the AT960 meets DOT requirements.

Impact Protection System Works Together

The polycarbonate shell pairs with an EPS liner to create a dual-layer Defense Mechanism. I’ve found this traditional construction method provides reliable protection while keeping the price reasonable at circa $280. The shell uses three distinct sizes to optimize protection across the full-size range.

Modular Mechanism Stays Secure

The flip-front mechanism uses metal components and screw-type fasteners instead of plastic clips. This simple, sturdy design means fewer potential failure points.

During my testing, the mechanism stayed tight even after repeated use. The screw fasteners need regular checks, though – they can loosen from peak vibration in strong winds.

Real-World Safety Features

The wide eye port improves peripheral vision, while the dual chin vents help prevent shield fogging. The faceshield works with goggles for off-road use, but the interface isn’t smooth.

Practical Protection

The simple fastener mechanism also means roadside repairs are possible with basic tools – a real safety benefit on remote adventures.

Ventilation System Delivers Multi-Zone Cooling

The Scorpion EXO-AT960's dual chin vent creates effective airflow management. The always-open section directs air to the shield for fog prevention, while the closeable section provides direct face cooling, a feature considered superior to single vent systems I found this setup works remarkably well at preventing shield fogging even in humid conditions.

The Scorpion EXO-AT960’s dual chin vent creates effective airflow management. The always-open section directs air to the shield for fog prevention, while the closeable section provides direct face cooling, a feature considered superior to single vent systems I found this setup works remarkably well at preventing shield fogging even in humid conditions.

Top Vent Channels Cool Air Through

A large crown vent forces cool air into strategically placed channels in the EPS liner. The vent pulls air through the helmet effectively at speeds above 30 mph, though I did notice less noticeable airflow compared to the AT950. The permanent rear exhaust ports help maintain consistent air movement.

Real-World Performance

During my 4-hour test rides, the ventilation proved adequate in temperatures up to 104°F (42°C). The chin vent flows substantial air at speed, while the crown vent maintains steady cooling without creating cold spots like pricier helmets. Even with both vents closed, there’s enough airflow to limit shield fogging.

Airflow Management Tips

To maximize ventilation in hot conditions:

  • Open both chin vents to the open position for full face cooling
  • Remove the face shield for off-road use with goggles
  • Crack the shield slightly at low speeds for extra air circulation

It works best above 30 mph when air pressure can properly drive through the vents. At lower speeds or in stop-and-go traffic, you’ll want to open the shield slightly for additional cooling.

Visor Mechanism Offers Multiple Configurations

The Scorpion EXO-AT960's visor combines a fog-treated main shield with a drop-down sun visor. The anti-fog coating works well in most conditions, though heavy rain or extreme humidity might require slightly cracking the shield.

The Scorpion EXO-AT960’s visor combines a fog-treated main shield with a drop-down sun visor. The anti-fog coating works well in most conditions, though heavy rain or extreme humidity might require slightly cracking the shield.

Peak Visor Transforms Function

The removable peak is attached with simple screw-type fasteners for quick conversion between street and adventure modes. Watch those oddly-shaped nylon washers under the retention screws – they’re easy to lose during removal. The peak, when attached, stays stable at highway speeds, though strong coastal crosswinds can cause vibration.

Goggle Integration Works With Limits

The faceshield closes over the goggles, but the interface isn’t smooth. For serious off-road riding, I’d recommend removing the face shield entirely. The two-minute removal process uses basic tools – even a large coin works for the screws.

Real-World Performance Notes

The visor shows some quirks in daily use:

  • Screw fasteners can loosen if not monitored, especially with peak vibration
  • Hardware store parts can work for emergency fixes
  • Peak removal transforms the look to a clean street profile
  • KwikFit cheek pads now work better with glasses than the AT950

Visor Maintenance Tips

Check the shield screws regularly – you’ll notice warning signs like difficult opening before any parts come loose. Keep the nylon washers in a safe place during shield changes. The simple screw mechanism means roadside repairs are possible, unlike fancier mechanisms on premium helmets.

Noise Levels Match Modular Standards

The Scorpion EXO-AT960 produces average noise levels for a modular helmet, quieter than some but louder than others. I found it louder than full-face helmets but manageable with proper ear protection. The helmet generates no odd droning sounds despite the vibrating peak.

Wind Management System Works Together

The neoprene neck gaiter and chin curtain create effective seals against wind intrusion. The snug cheek pads and neck roll help minimize air gaps, though I did notice increased noise after the padding breaks in. At highway speeds, wind noise increases noticeably above 60 mph.

Real-World Performance Varies

My testing revealed specific noise patterns:

  • Clean air produces less noise than turbulent flow
  • Peak visor vibrates between 55-65 mph
  • Windshield design affects noise levels significantly
  • Standing on pegs in clean air reduces noise

Protection Requirements Matter

Wind noise can reach 120 dBA – enough to cause permanent hearing damage. I always wear earplugs with this helmet, which brings noise levels down to comfortable ranges, even on long rides. The helmet’s modular design inherently creates more noise points than a standard full-face.

Noise Reduction Tips### 

The helmet works best with:

  • Quality earplugs
  • Properly adjusted windscreen
  • Regular checks of visor seals
  • Maintained padding compression

The noise level won’t match quieter premium touring helmets, but it stays comfortable enough for all-day rides with proper ear protection.

Bluetooth Integration Offers Multiple Options

The Scorpion EXO-AT960 features a dedicated port for the EXO-COM communicator kit. I mounted my Cardo directly on the port cover with a sticky mount, which worked well through a full season of riding.

The Scorpion EXO-AT960 features a dedicated port for the EXO-COM communicator kit. I mounted my Cardo directly on the port cover with a sticky mount, which worked well through a full season of riding.

Port Location Creates Mounting Challenges

The left-side comm port position conflicts with some third-party mounts. The internal sun visor slider position further complicates mounting options. However, creative mounting solutions exist – my adhesive mount setup proved stable and functional.

Real-World Communication Performance

The speaker pockets accommodate the EXO-COM kit perfectly. Third-party speakers might need foam modification to properly fit. The helmet’s modular design creates extra wind noise, but comm systems remain clear and usable at highway speeds.

Installation Tips

For third-party comms:

  • Mount on the port cover for clean installation
  • Test speaker depth before permanent installation
  • Consider port position when choosing a mounting style

The EXO-COM port stays streamlined and low-profile, positioned on the rear left side. While designed for Scorpion’s lids, the helmet works fine with other brands through simple mounting adaptations.

Performance Analysis Shows Clear Trade-offs

AdvantagesDisadvantages
Modular design with quick conversionWeight: 4.09 lbs (medium)
DOT and ECE 22.06 certifiedPeak visor vibrates at 55-65 mph
Dual fog-treated shieldsTight initial fit needs break-in
$280 price pointLimited comm kit mounting options
Simple screw-type hardwareHardware can loosen if not monitored

Value Proposition Delivers

The Scorpion EXO-AT960 costs $519 less than the Schuberth E2 while offering similar features. The simple design means roadside repairs remain possible with basic tools – which allows riders to make repairs on remote adventures – a real advantage.

Real-World Performance Notes

Strong Points

  • Two-minute peak/shield conversion
  • Effective dual chin vent mechanism
  • Eyeglass-compatible KwikFit pads
  • Five-year warranty coverage

Weak Points

  • Heavy compared to premium options
  • Sun visor control needs practice
  • Nylon washers easy to lose
  • Comm port location limits mounting

The helmet balances cost against capability, delivering essential features without premium pricing. For riders needing one helmet to handle multiple roles, these trade-offs make sense.

Pros & Cons

Based on the review, here’s a pros and cons table for the Scorpion EXO-AT960 helmet:

ProsCons
Versatile modular designHeavier than some competitors (4.09 lbs)
Affordable price ($280-$300)Peak visor can vibrate in strong winds
DOT and ECE 22.06 certifiedScrew-type fasteners may loosen over time
Convertible between street and ADV modesLimited mounting options for third-party comms
Improved KwikFit cheek pads for glassesNot the quietest helmet in its class
Fog-treated face shieldFace shield closure over goggles isn’t smooth
EXO-COM comm system compatibilitySlightly heavier than its predecessor (AT950)
Three shell sizes for better fitSome users report difficulty with peak removal
Five-year warranty
Simple hardware allows easy repairs

FAQ

Can I remove the chin curtain?

Does it work with goggles?

What’s the head shape compatibility?

How much does each size weigh?

How’s the sizing run?

Value Proposition Delivers Multi-Role Performance

The Scorpion EXO-AT960 offers remarkable versatility at $280. I’ve found it handles everything from highway touring to dirt trails with simple two-minute conversions between modes. The helmet brings premium features like dual certification and modular design at one-third the price of high-end alternatives. Its aerodynamic peak visor reduces lift at high speeds, while the oversized eye port provides excellent visibility on rugged terrain. Compared to the Arai XD5 Adventure Helmet, the EXO-AT960 delivers comparable adaptability at a fraction of the cost. With an integrated sun visor and efficient ventilation, it’s a solid choice for riders who want performance without breaking the bank.

Real-World Performance Shows Clear Focus

This helmet targets riders who need one lid to do it all. The simple screw-type hardware means roadside repairs remain possible with basic tools – crucial for remote adventures. While it won’t match specialized motorcycle helmets in their specific roles, it handles varied conditions competently.

Target Rider Profile

The AT960 works best for:

  • Adventure riders mixing road and dirt
  • Touring riders wanting modular convenience
  • Budget-conscious riders needing multiple configurations
  • Intermediate oval head shapes
  • Riders willing to trade weight for versatility

Final Assessment

After months of testing, I’ll keep using the AT960 as my do-everything helmet. The five-year warranty backs up its solid construction. While not the lightest or quietest option, it delivers essential features without the premium price tag. For riders needing versatility over specialization, this helmet makes perfect sense.

The simple design, reasonable price, and multi-role capability create a compelling package for practical riders. Just keep an eye on those peak visor screws, and you’ll have a reliable companion for years of varied riding.

More Details

Target Riders

Key Terms Guide

Maintenance

Testing Methods

User Reviews

Previous Article: Klim Krios Pro Review – Next Article: Bell MX-9 Adventure MIPS Review: Noisy or Nice? If you’re searching for a versatile adventure helmet, our Bell MX-9 Adventure MIPS Review takes a closer look at its features, comfort, and noise levels. We break down how it compares to other helmets in its class and whether it’s a good investment for dual-sport riders. Read on to find out if this helmet lives up to the hype!

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